Process safety

Our expertise lies in investigating non-operational-like processes within chemical and related industries, particularly focusing on processes in a closed environment. We excel in identifying protection processes and devices, monitoring, and controlling these processes to ensure the safety of human life, the environment, and the economy.

COMPETENCIES:

  • Safety analysis of technologies and processes
  • Selection of protection devices against overpressure and vacuum
  • Simulation and laboratory testing of safety valves
  • Design of explosion protection for explosive technologies

SERVICES:

  • Hazard and risk analysis of technological systems
  • Theoretical and simulation calculations related to analysis and modeling processes
  • Designing overpressure protection
  • Structural and operational analysis in case of fire
  • Inspection of blow-off systems
  • Selection of devices for protection against overpressure and vacuum
  • Simulation and laboratory testing of safety valves
  • Design of explosion protection for technological processes involving explosive dust, gas, vapors, and hybrid mixtures
  • Inspection/design of equipment for pressure during explosions, calculation of rupture surfaces, structural design of protection solutions (related competence in the DustLab - explosion characteristics testing laboratory)
  • Professional engineering services for explosion protection and highly specific training in relevant areas

TOOLS:

  • Quantum X measuring and data collection system with sensors and transmitters
  • High-performance computer system for numerical simulation, using simulation environments like ANSYS, SC/Tetra, Unisim Design, ChemCad, Visual Vessel Design
  • Collaboration with MOL Petrochemical Safety Testing Laboratory

REFERENCES:

  • Zoltek Zrt. - Research of oxidation furnace malfunctions with internal fire and pressure increment, design of explosion protection with rupture panel protection
  • Borsodchem Zrt. - Analysis of system safety and risk of pressure equipment and systems in HPM, WNA2, MNB, Anilin, OSBL projects
  • Dunaferr-DBK - Development of a coke-side bag dust filter with rupture panel explosion protection
  • Design of explosion protection and blow-down systems for various technologies
  • Functional and performance testing of safety valves

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